Shuttle Kiln

Product Detail

Shuttle kiln for best quality clay brick and tiles firing in brick making industry



 





PRODUCT DESCRIPTION

 

Shuttle Tunnel Kiln is the new type kiln for brick making industries. Shuttle tunnel kiln is special designed for some special type high quality bricks. Compared with the regular tunnel kiln, the production capacity of shuttle kiln will not reach very high, but the firing temperature and firing efficiency will be different. Its also the cost-saving technology. 







Technical Parameters

 

Kiln Reference:	ASB-SK126/8
No. of Kilns:	One
Type of Kiln:	Modular,   Side-Draught type intermittent kiln
TYPE OF KILN DOOR:	Two   sets of mechanical type vertical doors   at two end of the kiln structure
Products:	Clay   brick
Process:	First   Firing.
Moisture Content of Ware:	0·5%   maximum on entering kiln.
Firing Temperatures:	1140ºC - Assumed normal first   firing temperature. 1200ºC –Kiln maximum firing   temperature.
Atmosphere:	Oxidising.
Fuel:	Natural   Gas.
Assumed Calorific Value of Fuel:	8400   Kcal/m3
Kiln Setting Volume:	180   m³
Loading Capacity Inside Kiln	126   m³
No. of Cars in Kiln:	16
Kiln   Car Setting Dimensions:	4.7   m wide. 2.315   m long. 1.444   m high.
Setting Decks per Kiln Car:	19
Kiln Car Setting Volume:	15.7   m3.
Kiln Car Setting Area:	10.88   m2.
Average Setting Density:	3648   pcs/car
Size of product	230*110*76   mm
Product in Kiln:	29184   pcs
Average Weight per Piece:	3.8   Kg.
Weight of Ware per Fire:	110,899.2   kg.
Firing Cycles:	35   hours cold to cold for First firing,adjustable
Nominal Kiln Internal Chamber   Dimensions (from cover tile to roof )	5.1   m wide. 22   m long. 1.6   m high.
Nominal Kiln External Dimensions(initial   estimate):	6.5   m wide. 23.5   m long. 3.7   m high.
Kiln Cars Qty. Inside Kiln	8 sets
Kiln Cars Qty. Outside Kiln	8   sets
Kiln Car Structure	1   Pre-fabricated kiln car chassis. 4   Sets of heavy-duty wheel assemblies complete with wheel sets and axles. Heat   Insulation loading platform is monolithic casting by light refractory   material.
Kiln Car Track	Based   on the layout
Kiln Car Movement (in   & out and loading & unloading track)	Motorised   push/pull Movement










PRODUCT FEATURE

1) Prefabricated, pre-assembled modular design minimising on site assembly time.

  

2) Lightweight insulation generally using low thermal mass insulation brick. The kiln wall to kiln car seal (bench) is constructed using a combination of insulation and refractory brick.

   

3) Lightweight and robust kiln car super structure using extruded perimeter blocks forming the car-to-car seal and the kiln car is casted by light refractory material.

    

4) Medium to high velocity burners for Natural Gas.

   

5) Multi zone fully automatic temperature control.

   

6) Thermocouples in every module for precise temperature profile monitoring.

   

7) PLC based Ethernet controls using PLC rack mounted controls with a 250 mm HMI and

  PC based SCADA system for recipe, data storage and trending and equipment operating control and interface.

  

8) Frequency Speed Controllers fitted to the combustion air fan and Ware Cooling fan to maximise

  efficiency in operational costs and to reduce noise emissions.

 

9) Oxygen monitoring at 1 point in the kiln.







 

 

 




 

APPLICATION



 

Company Information

    Xi’an Brictec Engineering Co., Ltd is specialized in the brick industry for the whole project design, kiln design, project construction and management etc.. it is one of Xi’an High Tech Enterprises.Our company locates in the ZTE Industrial Park No.10 Tangyan Rd, high-tech, xi’anChina. It starts to explore international market from 2007, and build many brick production lines in Bangladesh, India, Pakistan, Brazil, South Africa, Mozambique, Mexico, Russia, Venezuela,Kazakhstan, Vietnam and other countries. It has been gained many high reputations from customer and partners and constructer. We devotes ourselves to business philosophy of the Pursuit of the Excellent Chinese manufacturing Brand, establish brand awareness and serve awareness among our staff,  and provide an one-stop service to customer. We not only produce brick&tile making machine,but also major in and turn-key project forproviding solutions to brick & tile making industry .



 

  Our Services



Our service:
1.We majors in the abroad & home fired-brick designing, kiln designing, factory building designing and turn-key project.
2.We have many professional specialists, among which 6 are professor-level engineer and 10 are of high title.
3.We have accomplished over 50 brick projects of engineering, trading, technical support in Asia, Africa and South American countries.
4.We have also successfully constructed over 20 production lines in China.





Before-sale services:
(1) Tell customer how to build a brick plant, the complete plant including three parts, brick shaping machinery, drying and firing.(Confirm clay,power electricity,water,land area, fund)
(2) Guide customers to choose the best and economic plant, recover the investment within short time.
(3) site inspection
(4) We are responsible for the offer, flow chart, and detail specification of each machinery.


In-Sale services:
(1)Quality control must be inspected strictly
(2)In accordance with the agreements stipulated in the contract


After-sale services:
(1) We will send the technicians to guide with device installation, debugging and training operators until customers are fully satisfied.
(2) Guarantee for machinery, materials and equipment supplied under this quotation are valid for a period of 12 months after commissioning or 16 months after delivery whichever is earlier. Warranty shall cover manufacturing defect in material and workmanship but exclude:
1. Daily wear and tear

2.mishandling or improper operation

3. Incoming power supply fluctuation
4. Consumable and spare parts.
(3) Regular visit customer, consult with the customer feedback, come true with the customer's two-way communication.

 

SHIPMENT






FAQ

1. what's the raw material for producing bricks?

Answer: clay,mud,gangue,shale etc.

2. how much land area for building a new brick plant?

Answer: it need above 20,000 square meters,the land area relate with capacity

3. when  you need our proposal and quotation,what you have to mention in your inquiry.

 Answer:please provide daily capacity,the brick size and you want to build a new brick plant or brick making machingery only. so we can give the proposal and offer accordingly.

4. what's the Trade terms?

Answer: it can be EXW,FOB,CIF,CNF,FCA,CPT, CIP

 5.Video on line

http://www.brictec.com/video_big.asp?bigclassid=9